Construction of Road, Bridge, Dam, Tunnel, and Art Structures

Aydin Energy and Construction has carried out the construction of roads, bridges, dams, tunnels, shopping malls, and many other art structures with its experience resting on early years and with its modern and qualified understanding. Aydin Energy and Construction, which gained many awards due to its quality understanding of the projects it had undertaken, continues its way with the excitement of its first day.

Aydin Energy and Construction, which had been conducting its activities in Turkey in the construction sector until 2007, started to deal with the construction projects in the Middle East and Caucasus regions with the decision taken by its board of directors. Aydin Energy and Construction, which succeeded in becoming the address of quality and trust in Turkey, will continue to transmit this success to the next generations with all of its employees.

Power Plants and Transformers

Aydin Energy and Construction carries out in turnkey form the Low Tension, Medium Tension, and High-Tension Electrical Plant Works of Power Plants and Transformer Stations, especially in the Middle East and Caucasus countries. In addition, it also serves in the area of rehabilitation and modernization of existing electrical facilities.

Aydin Energy and Construction, which participates in public and private tenders as well as the tenders of energy companies in need of such facilities, serves in the following areas with the expert cadre under its structure: Turnkey Contractor Services, Engineering, Project-Consultancy, Project Management, Material Supply, Turnkey Project Design, Manufacture of Protection, Control, and Measure Panels, Mounting and Start-up-Subcontractor Services.

Installation, Rehabilitation, Service, and Spare Parts for Power Plants

Since 2001, Aydin Energy and Construction has continued its engineering work, purchasing, mounting, demounting, construction work, maintenance, repair, reporting, and training activities for the foundation of new electrical power plants, rehabilitation projects, and expansion projects in many Asian nations, with Middle Eastern nations receiving priority.

Aydin Energy and Construction has close cooperation with many specialised subcontractors and international producers besides having cadres with expertise in the area of energy. Aydin Energy and Construction, which has been producing motors for electrical power plants in Iraq with MAN B&W since 2004, is still the most powerful representative of MAN B&W in this region. In addition, it is in continuous cooperation with international companies such as ABB, GE, GEA WESTFALIA, BOLLFILTER, ALLEN BRANDLEY, SPERRE, DEMAG, and VARTA.

Pipeline Construction

Aydin Energy and Construction has completed successful projects inside and outside Turkey with the experience it has gained in the past years concerning pipeline construction and with the expert cadre it has formed. Our company has expertise, especially in petroleum and natural gas pipelines, and has the strength and experience to carry out turn-key projects of all petroleum and pipelines with diameters from 2" to 56".

Aydin Energy and Construction, which is a company in cooperation with many others in international projects, is growing rapidly in the Middle East and Caucasus, which it selected as the target market.

Our company also serves in areas such as hydrostatic, testing, clean-up, drying, and calliper with the strength of expert cadre and equipment it has formed within its body besides pipeline construction. Services given as subcontractor: Pipeline Inner Clean-up and Gauging Filling, Pressurization, Discharge Drying Diameter Control with Intelligent Pig Control of Live Lines.

Calliper Operation

The gauging and calliper applications are to detect the existing dents and ovalities in the pipeline. Those applications are normally processed for the first control of the newly constructed pipelines. Aydin Energy and Construction executes both applications from 3" to 56" together with its specialist staff and equipment.

Pipeline Inspection

The intelligent inline inspection aims at assuring the integrity of the pipeline regarding corrosion (internal and external), wall thickness reductions, manufacturing related defects such as laminations – especially sloping laminations with contact to the surface – overlaps/mill defects and inclusions, dents and buckles. Nowadays, there are 2 methods to apply this process. The decision about which method to designate gives the results of the analysis of the pipeline inspections. The application fields of these methods are ultrasonic inspections of the pipelines which pump petrol or liquid fluids, but magnetic inspection of the gas and similar fluid pipelines will give better results.

Cleaning And Gauging

Before the hydrostatic testing, each test section is completely cleaned and gauged in accordance with the requirements of international standards (ASME B31.4, ASME B31.8, API RP 1110). Before the gauging and cleaning, a systematic inspection certificate programme that proves each weld has a complete NDE certificate is established for each test section. The purpose of the internal cleaning is to remove the debris and any possible foreign material in the test section.

Hydrostatic Testing

A hydrostatic test operation is executed to prove the resistance, sealing, and volume integrity of the pipeline before the pre-commissioning activities. Aydin Energy and Construction is capable of hydro testing pipelines ranging from 3" to 56". The activities are performed in accordance with the set procedures and safely.

Foundation Piles

Aydin Energy and Construction, which began land surveying and land improvement activities in foreign countries in 2000, has proven its worth in this field through its success in major international projects. It has established Aydin Land Limited Company with the purpose of responding more effectively to expectations. Aydin Land has incorporated some of the companies in a good position within the sector in Turkey and continues its commercial life, on the other hand, in cooperation with some others.

Aydin Land works with internationally recognised universities, public and corporate research institutions established for scientific purposes, as well as real and legal persons, to perform the works and services listed below in the most efficient and high-quality manner possible. When it is considered necessary by our customers or with regard to the significance of the project, cooperation is established with independent institutions.

Our Activity Areas

• Surveys for dam and irrigation structures,

• Surveys for residential areas,

• Surveys for industrial raw materials and mine fields,

• Basic research surveys,

• Injection works (Dam, pond, tunnel etc.),

• Drilling and blasting works,

• Tunnel excavation and concrete pavement works,

• Boring (Basic boring, Water and thermal borings, Boring for seismic works, Boring of mine and industrial raw material fields).

Anchored Bored Pipelines

This type of retaining structure is constructed as tangent or intersected piles by an installation method that is defined in the foundation piles section according to soil properties. The structure is supported by anchor rows that must have enough mechanical strength against the tension. This kind of retaining structure is usually constructed where the existing buildings are too dense, and the working area is very limited. Basically, the important construction phases of this structure are summarised as follows:

  • Before the excavation, piles are bored and cast at the required depth,

  • The excavation is executed where the first anchor row is installed,

  • The installation of support beams along the anchor row and the tensioning of anchor rods,

  • The following anchor row and excavation works are executed subsequently.

Cement Factory Installation, Rehabilitation, Service and Spare Part

Aydin Energy and Construction started in 1990 with steel construction and installation activities in industrial facilities. Aydin Energy and Construction, which started business in the years of establishment with consultancy, project design, production and mounting of some steel products, has specialised especially in steel construction and construction works in cement factories in the area of industrial facilities.

Aydin Energy and Construction, which has added the dependability of international main equipment manufacturers to its experience, has been producing turnkey projects for the installation of cement factories since 200, covering all engineering works such as projects, local manufactures, equipment supply, performance and control of mounting works, start-up, operation, and personnel training.

Aydin Energy and Construction offers services in the following areas for turnkey projects or for capacity building, modernization, and rehabilitation projects requiring special engineering solutions:

• Basic and Detail Engineering • Project Management • Purchase • Manufacture • Construction and Mounting • Start-up and Operation • Personnel Training.

Maintenance and Repair Works

• Determination and supply of spare parts,
• Rehabilitation of Furnace Electro-Filter Chimneys,
• Rotary Furnace Mantle Change and Adjustment,
• Extension, reinforcement, and adjustment of Stokols, maintenance-repair of Rings and Galleys,
• Modernization of gas cooling towers and every kind of maintenance-repair work,

The Design, Manufacture, and Mounting of Process Equipment

  • Rotary furnaces and input and output systems of rotary furnaces,

  • Ball mills and separators, Drying Systems Filter Processes,

  • Gas cooling towers and air coolers,

  • Bunkers and Silos,

  • Every kind of mechanical and pneumatic transfer and transmission equipment’s.

Construction Reference List

Energy Reference List

Pipeline Reference List

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